Canadian Woodworking eNewsletter #4 
September 2004

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Table of Contents

From the Publisher
Woods to Know
Shop Tips
Web Resources
Spotlight: Canadian Suppliers
New Products
Shop Tested
Courses
Readers Showcase
Our Sponsors

From the Publisher

Paul Fulcher

Thanks for all of your valuable input, suggestions and feedback on our first few eNewsletters.

We received a flood of emails from readers responding to my request to send in photos of their recent projects. We are featuring one of those responses in our ‘Readers’ Showcase’. I hope that you continue to let us know what you are working on.

Send us a photo when you’re done your next project. We’ll see about getting it into a future eNewsletter.

Thanks also to all those who sent in shop tips/jigs. See our ‘Shop Tips’ below for one of the tips that came in. If you have something that you’d like to share with your fellow woodworkers, let us know. Like the ‘recent project’, we’d love to feature your ‘tip/jig’ in a future eNewsletter.

Click here to send a ‘recent project’ photo.
Click here to send a ‘shop tip/jig’ (with optional photo).

I hope you enjoy this issue.

 

Paul


PS At the conclusion of this eNewsletter I have displayed the logos of the companies that have made it possible. If you enjoy the eNewsletter, please click on one of the sponsors.

Wood to Know

Afromosia

"Afromosia", the name sounds exotic, and so is the wood. A heavy dense wood that comes from West Africa, it's sometimes referred to as African Walnut. In the boat building trade it is occasionally used as a teak substitute. It's also used in hardwood flooring and for furniture. The straight interlocked grain has a nice coloration, ranging from golden to darker brown, which gradually mellows to a rich walnut-like color.

Afromosia is harder than oak and less oily than teak, works well with hand and machine tools, sands and glues well, is easy to finish, and has moderate steam bending properties. Afromosia dust can irritate some people. When available expect to pay about $10 per board foot. Radial movement of 3.0 percent, 6.4 percent tangential and 10.7 percent volumetric.


Shop Tips

Over-Spray Booth

Ted Duquette supplies this months shop tip. Ted uses this shop made over-spray booth to keep spray on finishes from getting over everything in his shop. For the one in this picture he cut a medium sized cardboard box (about 3' by 4'). A couple of clamps holds it to his work bench so it doesn't fall over. He tapes newspaper over the cardboard before spraying, then when done takes the newspaper off and puts it in the garbage. This way the spray booth will last quite a while. You can also tape a sheet of cardboard across the top for added protection. Don't forget to wear a respirator, and if possible, open a window for better  ventilation.


Web Resources

 

Shop safety is an important topic, and one that we continue to emphasize at Canadian Woodworking. Proper eye, hearing and respiratory protection is mandatory in any shop. WorkSafe.ca is a good place to start in your search for proper protection. They carry a decent selection of product at good prices. www.websafe.ca; (604) 253-7393.

 

When you're building frame and panel doors, how do you ensure that the panel is centered and that the panel doesn't rattle around, particularly when you close the door? The answer: use Space Balls. They fit in the dado of the rail and stile, and compress and expand as the panel adjusts to accommodate humidity fluctuations. Available in 1/4" and 3/16" sizes. Sold in minimum of 1000 units for $42 CDN. www.blackbridgeonline.com; 1-800-826-8912.


Spotlight: Canadian Suppliers

Karman's Tool Supply

If you're looking for a source of quality woodworking machinery, then check out Karman's Tool Supply. The company knows woodworking; since 1994 they have operated Karman's Fine Furniture (www.karmanfurniture.com), builders of heritage furniture in Bruce County, Ontario. Karman’s handles a complete line of classical European machinery, including combination machines and commercial equipment, and will soon be the exclusive importer of Rojek machinery in Canada. Additionally, they handle the complete line of Italian built ACM band saws that range from a 14” hobby saw to a 36” re-saw unit, all of which can be custom built and delivered directly from the factory to your shop. They also represent Jet, Powermatic, Performax, Wilton and Performax, and carry Amana, Tenryu, Freeborn and Whiteside cutters, bits, and blades. www.karmans.com; 877-396-6239.


New Products

 

R&D Bandsaws, manufacturers of the Tuff Tooth line of band saw blades, now carry the full line of Kreg products. New for Kreg is a precision miter gauge system, which we'll be reviewing in an upcoming issue of Canadian Woodworking Magazine. R&D Bandsaw also carries the full line of Kreg Pocket Hole Tools. Pocket hole joinery is known for its speed of use, accuracy and versatility. See Canadian Woodworking Magazine Vol 4 No 5 for a review of the Kreg K-2000 Pro Pack. www.tufftooth.com; 800-461-3895


If your like wood bodied spokeshaves, then take a close look at the new offering by master blade maker Kevin Brennan. For years he's been making high quality replacement blades, but now has a beautiful looking shave of his own design on the market. Crafted out of Bigleaf Maple, each shave is individually tuned and oil finished. Regularly $99.95US, order from the web site and get a $10 discount. Super Value in a hand crafted tool that will give you a lifetime of pleasure. Watch for our upcoming magazine review of this tool. www.kcwtw.com/sshaves/stdshave.html; 816- 523-2626 fax.


Triton introduces a revolutionary new 18 Volt Cordless Plunge Drill unlike any other. It features an ingenious telescopic plunge mechanism that guarantees perpendicular drilling. It's the only drill on the market with standard features such as a multi-function plunge base attachment for centerline drilling of round, square and rectangular sections combined with an adjustable fence for equal positioning from an edge. A high intensity LED work light illuminates the immediate work area and an adjustable depth stop provides accurate depth settings. The plunge apparatus locks quickly out of the way when not required allowing any conventional drilling operation. A hammer function, 24 setting torque clutch, ½ “ Jacobs single sleeve keyless chuck with auto shaft lock and a 2 speed metal case gearbox with all metal gears ensure top quality performance under the toughest working conditions. www.tritonwoodworking.com; 888-874-8661.

The Micro Fence is well regarded for their precision adjustment router fence system. They now have a new accessory for their Micro Fence, a precision mortising edge guide capable of accommodating material up to 4 1/2 inches wide. www.microfence.com; 818-982-4367

Under the "Craftex" brand name, Busy Bee Tools have a host of new tools available this fall, including Canister Drums for 1 to 3 HP dust collectors; a 1 1/2 HP canister type dust collector; a 1 HP, 3/4" spindle shaper; 6" and 8" jointers; 15" thickness planer; and a 12", 3HP table saw with left tilting blade. Watch for our upcoming magazine review of the Craftex 15", 1HP three speed band saw. www.busybeetools.com; 800-461-2879.


Break open your penny bank; Lee Valley has come out with a tantalizing array of new products. Appetizers include a concave spokeshave; miter saddle (for accurately marking out 45° and 90° angles); two wonderfully looking 24" straightedges; and a new 12" router table insert. For the entree choose between an innovative looking roller stand, and a succulent large shoulder plane (shucks, take them both). The shoulder plane is 8 1/4" long and 1 1/4" wide, weighing in at 3 3/4 lbs. Multi-positional front and rear knobs and 1/8" thick A2 steel for the blade. The spokeshave and rollerstand are being offered at introductory prices. Check out the web site for details: www.leevalley.com; 800-267-8767.


Shop Tested


DMT Ceramic Hone

 

Honing stones come in a variety of styles and shapes. DMT, the world leader in diamond sharpening, has a new product on the market. The CDT62 uses a new technology, CeraFuse™, which transforms the surface of aluminum into a hard dense aluminum oxide with the same properties of solid ceramic. It has a finer grit than DMT diamond bench stones, is unbreakable, highly wear resistant, light and non-porous. The CDT62 has three flat surfaces: fine and coarse diamond, and ceramic, along with three different radii, which make it ideal for sharpening knives, carving chisels, and gouges. In use the hone gave a super polished edge with minimal effort. Quick, convenient and highly effective. Available from www.jacquescoulombe.com. For other retailers contact DMT: www.dmtsharp.com; 800.666.4368.


Courses

CHRIS PYE at Rosewood Studio

Ok, so it's still a ways off, but if you're a carver (or an aspiring carver), mark Sept 12, 2005 on your ca lander. Chris Pye will be teaching a one week introductory relief carving course at the Rosewood Studio in Almonte, Ontario, not far from Ottawa. And, he'll be giving an intermediate course the following week. Too cool. This is a great opportunity to learn from one of the best - even if he is a Limey! For those of you in the dark, Chris Pye has been carving for almost 3 decades, and is the author of several seminal carving books. You can check out his work at www.chrispye-woodcarving.com, and also sign up for his monthly newsletter. You might want to sign up for this course now, as I expect it will be filled quickly. www.rosewoodstudio.com; 866-704-7778.


Readers Showcase

 

Phil Spenser, from Melbourne Australia, made this trestle table from recycled Messmate, an indigenous Australian wood that has been used mainly in bridge building and house framing. The table is 2.5 meters long and 950 mm wide, and seats 10 people. Finished with Estapol (a water based finish) and wax. When Phil sent his 'recent project' in, he said that he was interested in contacting woodworkers in Canada and seeing what they were up to. I sent him to our woodworking forum, where I see he has made a number of new friends. Check out his website and give him a dingle. www.users.bigpond.com/phillipmarkspencer. And don't forget to check out the current topics being discussed on our forum at www.canadianwoodworking.com.


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