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From the Publisher
Paul Fulcher

In this months issue of the newsletter we have some interesting product reviews. Products that will be just as handy in the shop as they will be around the house. If you've been as big a fan as I have of Quick-Grip clamps, then you'll want to read about Irwin's' new XP series of Quick-Grips. Same great product but twice the clamping pressure.

At Canadian Woodworking we take shop safety seriously, and the new Zem hearing protectors are an excellent product that we're pleased to bring to your attention. Also check out our review of the new telescopic ladder from Telesteps and the new Dremel XPR Rotary Tool.

After our review of the Bosch Colt router in Aprils newsletter, several readers wrote to tell us about an alignment problem. On some models the motor housing and the base are not properly aligned so that bits are not 90DEGREES to the base. We've contact Bosch Canada and will let you know their official response in our next newsletter.


Enjoy!

 

New From Veritas/Lee Valley

We reviewed the Veritas Mk.II Honing Guide in Issue 13 of the CW Newsletter, and really liked it. Lee Valley now has two new accessories for the Mk.II that you'll wan to look at. The Veritas Skew Registration Jig locks into the Mk.II to make quick work of setting both skew and bevel angles (left or right hand) of chisel and plane blades. The jig's machined aluminum base provides skew angle markings that are laser etched for accuracy and legibility. The skew angle graduations cover the range of 10° to 45° in 5° increments, and there are additional marks (18°, 22°, 28°) to cover the angles of popular skew plane blades. The base has four distinct tracks providing four bevel angle settings: 20°, 25°, 30°, and 35°. (The honing guide's eccentric roller allows variation from these angles for creating a micro-bevel.) The unique sliding fence with blade stop allows you to match an existing skew angle visually — even if it is non-standard. 27.50

When using smoothing planes on large, flat surfaces, it is desirable to hone a slight curve, or camber, into the edge of the blade. This allows the cut to taper out on each side, and avoids plane tracks in the surface. The Veritas Camber Roller has a barrel-shaped roller that allows limited rocking, while still maintaining an accurate and consistent bevel angle. Simply replace the standard roller assembly with the camber assembly and hone, first applying more pressure on one side of the blade, and then on the other. Blade extension is still set using the registration jig, and the camber roller includes the standard eccentric system to allow micro-bevels to be honed. $21.50

The Stacking Panel Clamp set (see our review in the upcoming issue of Canadian Woodworking Magazine - Issue 43, Aug/Sept 2006) offers a great way to minimize shop congestion. This stackable clamping system is easily reconfigured to accommodate different panel lengths. Top and bottom braces keep the clamps parallel and square. Panels may be added or removed from any tier without disturbing others, making it ideal for multiple glue-ups. Made from sturdy heavy-gauge (0.090") epoxy-coated steel, the clamps remain straight under tension. The set contains six 2' clamps, 24" long top and bottom alignment bars, non-marring rubber pads, and a drive adapter for quick width adjustment with a 3/4" socket (not included). $198
 

CMT DVDs

CMT and John Lucas of Woodshopdemos.com have teamed up to introduce two new and informative DVDs. The first, “HOW TO CMT” demonstrates techniques on how to use CMT router bits in many applications. Whether you are a novice or an experienced woodworker, John Lucas will offer insight from years of woodworking that will help you understand set up, safety, adjustment and application techniques. You can save time and stave off frustration by employing John Lucas’ insights into the employment of CMT router bits – and you may even find more applications for router bits already in your collection!

The second DVD is titled, “Raised Panel Doors”. John Lucas takes you through the procedure of making a complete door using the CMT cabinetmaking set. In a step-by-step, easy to follow format, John also covers segments including:

▪ How to use the same set for crown and shaped doors.
▪ Other raised panel shapes that are available.
▪ Use of vertical raised panel bit.
▪ Use of single rail/stile combination bit.
▪ Safe use of Junior Sets with examples.


General Upgrades Filter Bags

As of May 1st, 2006 General International has upgraded the filtration capacity of the supplied filter bag included on its model 10-105M1 - 1.5HP dust collector to a 2 micron filter bag on all new units shipping from its Montreal distribution and marketing center. Despite this upgrade there are no plans to increase pricing on the unit at this time.

Filter bags have typically been around 30 microns, though the trend in recent years has been towards 5 micron bags. A micron, by the way, is a millionth of a meter; for comparison purposes, the particles in cigarette smoke are around 5 microns.

The smaller the micron rating for a filter bag, the more effective it will be - and the less dust you'll be ingesting! New bags will load up (or 'cake') with dust on the inside. Occasionally shake them
to knock off some of the excessive dust The thin layer of dust on the inner surface of the bag acts like a filter itself, capturing even finer dust particles. The more you use the bag, the better it works, up to a point. You'll know when its time to knockoff excessive dust when the filter bags are very firm to the touch while the collector is running.
 


Irwin Marathon 7 1/4" Circular Saw Blade

The new Irwin Marathon circular saw blades offer an Enhanced Tooth Design, in which every other tooth is thinner for faster, smoother cuts. It features construction grade carbide teeth for longer life and durability, and its newly designed heat venting/expansion slots reduces vibration for longer life and straighter cuts. Irwin claims a 40% reduction in effort when cutting stock than with a standard kerf blade. The new Marathon blade is rated at 20% faster than the original Marathon  framing blade.

 

 


Woodhaven Protects Your Blade Investment

Woodhaven has a new range of blade protectors that surround and protect the blade teeth completely, not just one side of the blade like many others. Constructed of 3/8" thick safety plastic, these protectors are hinged and snap-lock together when a blade is inserted. There is a convenient finger hole for opening the case, and it serves double duty for hanging the case. Priced at $19 each.


Wood WORKS Design Conferences

Wood WORKS! - Canadian Wood Council will host two wood design conferences--one from 8 am to 1 pm on June 7th at the Radisson Riverfront in Windsor, and the other from 8 am to 1 pm on June 8th at the Whistle Bear Golf Club in Cambridge. Join us to learn what is new in wood and why WOOD really WORKS!

This seminar is tailored for architects, engineers, building officials and decision makers in the construction industry. It will feature topics relevant to the use of wood in non-residential applications. Ineke Van Zeeland from the Canadian Wood Council will speak on Wood Use in the Ontario Building Code; David Moses of Equilibrium Consulting Inc. will discuss State-of-the-Art Timber Engineering; and Vancouver architect Ib. G. Hansen of Ib G. Hansen Architect Ltd. will offer inspiration on Innovative Wood Use in Architecture.

All participants must pre-register by June 2nd to qualify for free registration. A complimentary hot lunch will also be provided.

For more information or to register, please contact Erica Armstrong at erica@wood-works.ca or call 1-866-886-3574.

 


Woodworking Channel

DIY Woodworking will feature complete episodes of its previous programs on their new Woodworking Channel. Each week two new programs will premiere and stay accessible on the channel for two weeks total. At any time there will be a total of four programs available on the channel with two geared to the more advanced woodworker and two that can be enjoyed by all woodworkers, even by enthusiasts with just the basic skills. While you will not be able to save the video, you will be able to save the text on the project.


Forrest Miter Master

The name Forrest has long been synonymous with quality in table saw blades. If you're looking for a replacement blade for your miter or chop saw, then check out their new Miter Master blade.

Miter Master blades are precision engineered from the highest quality blend of corrosion-resistant C-4 micro-grain carbide. They feature a heavier than normal steel plate that maintains maximum stability for the best cut; a negative face hook that adds to optimum rigidity when cutting; with each blade hand straightened to a run out of .001"/.002" for maximum cut quality.

Available in various diameters, tooth and kerf configurations, and arbor and kerf sizes.
 


Dust Cutter

Keen Products have announced a new product, the Dust Cutter. Essentially it's an under the saw mounted dust bag that can be emptied via two methods. You can simple unzip the bag and have the contents fall into a receptacle, or you can attach a 1 1/4" or 2 1/2" vacuum hose and suck dust out of the saw with your shop vac. Priced at about $44 CDN and available through Amazon.

Empty into bucket Empty via shop vac


 

 


Quick-Grip XP  
Item: Quick-Grip XP Price: $24.99 to 49.99

Rating:

Source: Tool and building supply stores across Canada, including Home Hardware and Canadian Tire
 


 

The Quick-Grip clamp has been around for quite some time, and is arguably one of the most popular clamps on the market. It offers a lot of features that we like - lightweight, good clamping power, one handed use, conversion to spreader, and reasonable price.

The new XP series of Quick-Grip clamps are essentially the standard clamps on steroids. They differ from the standard clamps in a couple of ways. A reinforced I-beam bar provides much better resistance to twisting and bowing, and the revamped power lock delivers more clamping pressure (550 lbs of force versus 250 lbs) for the same amount of trigger pressure. You also get a slightly deeper throat (3" versus 2 3/8"), but a somewhat smaller clamping pad (1 7/8" versus 2 7/16"). The XP line come in 6 sizes, from 6" to 50".

The 12" sample I tried showed no flex in use. The quick release trigger takes more force to release than on the standard model. This isn't a big deal unless you happen to have a touch of arthritis in your clamping hand. In the sample I tested the jaws didn't go flat when pressed together. Apparently, the units I received were the first batch off the pre-production run, and the folks at Irwin assure me that they have resolved the problem in the production run. So, if you need a lot of clamping power, then XP it!


Quick-Grip XP

 


Zem Hearing Protectors  
Item: 22R08.01 Price: $22.50

Rating:

Source: Lee Valley Tools
 


 

I take shop safety seriously, which is why I was quite interested in these new hearing protectors. The design looked to be a little on the simple side - a thin steel band attached to two hollow tubes with round foam ear cuffs on their ends. And all this for only $22. Right, you may be thinking.

The way that the Zems work is that the hollow tubes, in conjunction with the ear cuffs, create a vacuum that filters out high level sound. Lover decibel sound, such as from human speech, remains clear. The noise reduction rating is 26 dB, and they  weigh less than 2 ounces.

Do they work? Yes, surprisingly well. The most annoying noise in my shop is from the universal motor on my DeWalt planer. With the Zems on there is a marked reduction in noise level, and I can still hear the radio on in the background.

I do find that if I leave the Zems on for longer than an hour or so, my ear canals get a little sore. Putting the Zems on takes more time than my conventional ear muffs, as you have to follow a specific sequence of steps (outlined in their instruction leaflet) to get full benefit from them. But, I'm willing to put up with these minor hassles while I'm using machines with universal motors. At other times I can revert back to my standard ear muffs.

 

  
Cuffs are replaceable
($2.40/pair)

 


Telesteps  
Item: 1600P Price: $269.99

Rating:

Source: Home Hardware and Costco. For other dealers contact ernie@regalrailing.com
 


 

I've had the same 6' wooden ladder for a decade. Serves me well. Except when I need to get to the gutters on the house, or change the fluorescent bulbs in the shop. Moving it in the car to a work site is a bit of a pain, and it always seems to be at the very back of half a dozen hefty planks when I most need it.

The new Telesteps anodized aluminum ladder might just be the ticket to my far reaching woes. Basically, its a telescoping ladder. In 'diminished' mode it's only 30" high, but extends out to 12 1/2'. And it weighs a pithy 22 pounds.

There are 12 steps on the ladder, and a top bar, not meant for standing on. In fact, I would be reluctant to stand on the topmost two steps.

This ladder is rated for up to 150 kg. The company states that it should always be used at an angle of approximately 75º, and that it should always rest on a flat, firm level surface.

In the photo at left the ladder is shown in its full extension mode. To extend the ladder you simply place a foot on the bottom most step, and then extend the top step until it locks into place. You then continue to extend the ladder section by section. 

The Telesteps in compact mode

 

This is the view from the bottom showing the telescopic tubes. The walls are just under 1/8" thick.

 

There are two pull rings on the 2nd step from the bottom. To close the ladder you pull on each of these rings.

Beneath each step are a pair of locking pins. When in the position as show in the photo they indicate that the step is securely locked in position.

 

The plastic end caps not only prevent debris from getting into the telescopic tubes and causing damage, but they also stabilize the ladder in use.

 

Over-molded rubber pads on the top of the ladder protect the surface against which the ladder is placed.


In use, the ladder is quick and easy to open or close, and of course, it's light and easy to move around. It also seems well put together, and looks and feels like it could stand up to a lot of use (and abuse). If you're a contractor or tradesman on the go, then you could leave this ladder in your truck or van and it would take up only minimal space. The ladder has a little more flex than some of the heavy duty commercial aluminum ladders I've used, but less flex than the economy ladders most homeowners use. There is an optional carrying case, but a wall stand off (or stabilizer) would be a more practical accessory. Nonetheless, this is a nicely designed, practical ladder that merits serious consideration.

Dremel XPR Rotary Tool  
Item: 400-3/51 Price: $139.99

Rating:

Source: House of Tools, Home Hardware, Home Depot
 


 

Dremel has been so successful with its rotary tools that the two words have become synonymous. And it's no wonder. The tools are well made and extremely versatile.

The newest member of the Dremel family is the 400 series XPR high performance rotary tool. It comes in several kit formats, including the 3/51 shown at right.

You can purchase a huge number of accessories for the Dremel, including cut off wheels, drill bits, high speed cutters, and grinding stones. Additionally there are some pretty neat attachments, including flex shafts, a planer (for removing up to 1/64" per pass on material up to 2 1/4" wide), a multi saw (for precision cuts in hard to reach places), a mini saw (for making precision straight cuts in stock up to 1/4" thick), and attachments for turning your Dremel into a mini plunge router and for mounting for use as a mini shaper.

NOTE: Always wear safety glasses when using the Dremel. The tool spins at very high speeds, and many of the accessories are very small. Cutting wheels in particular have a tendency to break, especially after they have begun to wear down.

Key Facts:

  •  2 amps

  • 120 volts

  • 5,000 - 35,000 rpm

  • permanent magnet motor

  • 18.8 oz weight

  • ergonomic design

  •  Separate on/off switch and speed control dial

  •  Lock-out collet button

  • comfort grip

  • 6' power cord

  • 5 year warranty

400 3/51 kit includes: flex shaft, circle cutter, lawn mower and garden tool sharpener, 51 accessories in two mini cases, book and large storage case.

There are two mini cases that attach to the top of the storage box. Each contains a selection of various Dremel accessories.

They make for convenient storage of the small bits and pieces.

The tool itself is a model of simplicity. Controls are well laid out, and the design of the tool makes it comfortable to hold, even for longish periods of time.

 

Accessories attach to the Dremel tool via a collet that is inserted into the threaded shaft at the top of the tool. A collet nut then holds the collet in place. There are 5 sizes of collets, so that you can use accessories with different sized shanks, from 1/32" to 1/8".

Once the right sized collet is inserted, the collet nut is screwed on lightly.

The accessory (in this case a grinding wheel) is inserted into the end of the collet, and then the collet nut is tightened. I found that I had to hold the collet lock down securely; if not, the collet nut has a tendency to slip when you torque it with the wrench.

The Dremel is very easy to use. For aggressive work you hold it as you would a golf club. However, I found that the 'pencil' grip worked best for me.

The flex shaft is a great accessory that attaches quickly and easily to the Dremel. The hand piece is much smaller than the Dremel body, so it's lighter and more comfortable to use.

In fact, I tend to leave the flex shaft attached all the time. There is a hook on the end of the Dremel so you can high it up. The 36" length of the flex shaft makes it easy to use it anywhere on my bench.

If you are into model making, toys or you construct small things, then the planer attachment will be of interest to you. Like any accessory, it fits on the end of the Dremel. It has a 2 1/4" blade that takes off 1/64" of wood in each pass. Each blade is good for about 500 linear feet of planing. A cool tool.

The plunge router kit is my favourite Dremel option. It converts the tool into a mini plunge router. It has a clear base that makes it easy to see your work, two depth stops, and an edge guide and circle guide. I've used it to rout string inlay in small table tops, and its much easier to use than my trim router. I've also tried it routing out recesses for knife hinges, for  butterfly keys and wasting out dovetails. A real time saver!

In Summary

For around $140 you can't really get a better all purpose tool. The Dremel XPR is great for a wide range of small work, and the accessories are versatile time savers.

 

 

 

 

 

 

Art Liestman
 
Woodturner

If you think of woodturning in terms of bowls and platters, then you'll do a double take when you look at Art Liestman's work. The sub-title on his web site says it best - surface enhanced woodturning. Art tends to use domestic wood for his turnings, though he sometimes incorporates small pieces of exotic  wood as a decorative element. He manipulates his turnings with carving or incised lines to create patterns or textures, and further enhances his work with dyes, inks, and paints.

Art finds inspiration for his work in both music and mathematics, as well as from more traditional art forms and in the textures and patterns of everyday objects.

Visit his web site to see more of his work.
 


"Untitled"
Arbutus, 6"


 

"Luck of the Draw"
Big leaf maple and ebony, 6"

"Dancing Pair"
Big leaf maple, 12", from a series called "Terpsichorean Muse"
   

"Looking for a Party"
Big leaf maple, 11"

"Uplifting"
Big leaf maple and ebony, 5"

 


Decoy
Chester Wos, Coquitlam

 

When some people first see this carving they think that Chester glued real feathers on to a wood form. Not so... everything except the eyes are wood, generally tupelo, because of its grain uniformity. The feathers are formed by power carving them with a Foredom tool. The tail feathers are carved separately as well as some of the primary wing feathers. The tail is removable to facilitate unforeseeable accidents in shipping or handling (Chester's dog ate the first tail). The paint is acrylic with different additives to make the paint either flat or slightly shiny, as on the beak. It takes Chester about 200 hours to complete one carving of this size.

Cabinet
Bill Matisz, Oshawa

"This bathroom over-toilet storage cabinet was made for my step-daughter from pine scraps - lots of knots and flaws. Call it character."


Humidor
Dr. Ari Giligson, Delta, BC

This humidor is made from 3/4" solid bloodwood with 3/16" African ebony inlay and edge banding. The interior is lined with Spanish cedar. Ari used ebony "keys" at the miter joints, and type III glue because of the constant interior humidity.




Intarsia
Mike Girling, Calgary

Mike started doing intarsia a year and a half ago for therapy after a terrible accident. During his 5 year recovery period he read about Judy Gale Roberts in a woodworking book. Even though Mike could barely walk, he felt a strong desire to try intarsia. He bought a used scrollsaw, and made a fish, then another, and before long his walls were filled up. Mike has gotten  help and instruction from Garnet Hall, a fine intarsia artist, and occasional contributor to Canadian Woodworking. Mike now sells his work, says that "woodworking is the best form of therapy that I've seen."

 

 

If you would like to see your work in this newsletter, send us an image along with information about your project. Images look best with an uncluttered background. Use the highest setting on your digital camera - we will reduce the image to fit in the newsletter.

Show My Work

 

 

Issue #24
June 2006



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