Build a 'Catio': An Outdoor Enclosure for Cats - Canadian Woodworking Magazine

Outdoor Project: If you have indoor cats, treat them to the ultimate play toy: An outdoor cat enclosure or 'catio' that will allow them to get physical exercise and stimulate their minds – all while spending time in the great outdoors.

Build a 'Catio': An Outdoor Enclosure for Cats

Build a 'Catio': An Outdoor Enclosure for Cats

Photos by Terry Mulholland

When I mentioned to my wife Kim that we should build the outdoor cat enclosure attached to the house she was excited to get started. I had meant something small, fast to build and utilitarian. Kim had dreams of a luxury massive cat condo filled with as many cat-friendly contents as possible. We live on a 16-acre hobby farm near Trenton, Ontario and have never been able to allow the cats to go outside due to the coyotes and busy road nearby. Having a safe outdoor space attached to the house via a cat door flap was the ideal solution.
I'm an IT computer guy who likes to get technical and plan things out. Kim is a veterinarian who's picked up some carpentry skills whilst fixing up our farm we share with two horses, six chickens, four indoor cats, two barn cats and a Labrador who is always getting into trouble.
Kim has counseled many of her clients at the vet hospital on building cat enclosures, as indoor cats need environmental enrichment and exercise to stay physically and emotionally healthy. Destructive scratching and chewing, playing and exploring are normal cat behavior, so giving your cat an acceptable place to do this avoids ruined furniture and prevents a stressed-out cat.

A few things to keep in mind:

1. Safety – keep cats in and predators out, no sharp objects, structurally sound, lock so can't be set free.
2. Functionality – shady areas, shelter from rain, hiding areas, easy for cats to get in and out. People can enter to maintain and clean the enclosure.
3. Building materials – smooth edges so no splinters, cedar for pleasant smell and weather resistance.
4. Curb Appeal – temporary if need to sell home, private area of unused yard, esthetically pleasing.

Get creative

I'm sure the design we came up with will differ from what you want, so rather than share specifics about the dimensions we made each piece, and the exact order of operations we took to complete this project, I will offer general dimensions, along with some guidelines and ideas about how to outfit the enclosure so your cats can have a fun and safe time using it.
First decide on an overall shape and size for the enclosure, and if you need to have the inside play area off the ground. Proximity to an appropriate window is of key concern, though a long walkway might have to be used in a pinch. At that point you can design and build the interior play area of the enclosure. Beyond the basic tips mentioned above, you're only limited by your imagination.
The cat enclosure we built is 8' long, 3' wide and 9' tall at the back wall, 8'6" tall at the front wall. We wanted it up off the deck so the two outdoor barn cats would not harass the indoor cats too much, so we made a base to place it on, to bring it off the ground and provide solid support for not only the cats, but to support us when we're inside it.

Start down low

Even if you don't have outdoor cats nearby, it's likely a good idea to keep it off the ground as that will only make it harder for wildlife to enter the enclosure and continue on into your home.
The sturdy base structure, with six 42"-long 4x4 posts is held together with 2x4s around the outside of the posts. Four 2x4s support the middle of the structure, two of them span the width (one on either side of the middle posts), and there are two lengthwise down the middle, connecting to the wood on the perimeter. Deck boards are attached to the base with deck screws.

Solid Base – A well-made base is the foundation to a stable cat play structure. Because the entire structure will be fixed to the wall of the house it's mainly downward pressure that needs to be considered.

Proper Height and Location – So the cats can access the structure the base needs to be located near a window. The height of the base can be adjusted depending on your specific needs.

The enclosure walls

We used 2x4s to make the basic frame and built four stud walls separately in the barn. The two long sides measured 8' long x 9' tall and 8' long x 8'6" tall. The studs are about every 19" on center with horizontal supports every 34" on center. We turned the wood on its side so there would be more surface area to overlap and attach wire mesh to. The two short sides fit in between the long sides to make a total width of 3'. One end is solid mesh, and the other end we framed in a door on hinges in the lower half so a person can get into the catio. The door measures 25" x 45", with two horizontal supports.
We made the smart choice to put the heavy gauge mesh wire onto the outsides of the walls while they were still lying on the barn floor. We used large, U-shaped fencing staples. We overlapped the mesh 2" on the horizontal supports and placed our staples every fifth wire – roughly every 5". This ensured that it would survive a sustained coyote attack.
We moved the walls over to the house from the barn on an ATV flatbed trailer, as they were quite heavy. With only two of us it was challenging getting them up onto the base. In hindsight, some extra help would have made it much easier.
The walls were secured to the deck through the floor plates and to each other like framing in a room.

Bring it Together – With the stud walls complete, Drysdale and Mulholland fixed the wire mesh in place, then erected the stud walls. An extra set of hands is necessary for this step.
Human Access –Pictured here is an access door for a human, so the structure can be cleaned or repaired.

The roof

Four 2x4s were used on their edges for the roof joists and three 2x4s were placed across them horizontally to attach the three Ondura roof panels. The roofing panel choice was because that is what we had on hand. A normal shingle job would have worked as well.  
The overhang on the front is longer than the back to keep driving rain out of the enclosure a little better. The triangular gaps under the roof at either end were filled in with scrap wood to prevent cats from escaping. The top 6" of the back wall was filled in with sections of 2x6 between the studs, so the same amount of mesh could be used on all sides.

Roof Overhang – The roof of this structure was built with a fairly large overhang to help keep more sun and rain out.

Tunnel to the window

Pine strips, 2x2, were used to make a rectangular tunnel 10" wide, 16" tall and 20-1/2" long. A 1x6 cedar board was trimmed to fit inside the tunnel for a smooth floor to walk on. We covered the tunnel with wire mesh and secured with the U fencing staples.
The window was opened and a 1x10 piece of rough cut spruce was placed in the window with the cat flap door assembled where we wanted it. A hole was cut in the metal mesh wall of the cage to allow the tunnel to enter the catio. The tunnel was screwed to the window and the spruce board to prevent it from moving.
We wired the tunnel mesh to the catio wall mesh to prevent any escape attempts. This provides the cats with a choice of when to come in and out, as well as keeping all the bugs out. On the inside of the house the cats have access to the window through a set of cat sized cedar stairs.

Covered Tunnel – In order to give the cats access to the play area a tunnel made of 2x2's was built and covered in wire mesh. A board allows the cats to walk through the tunnel.
Window Opening – Once the tunnel is in place a specialized opening in a piece of plywood can be cut and placed in the window.

Climbing apparatus

Creating and making the climbing apparatus for the cats was by far the most fun. We made it up as we went along, without official plans. There are so many ways you can go with this aspect of the build, but the following is a rundown of what we built.

The hut

A medium-sized hut on a post, with a suspension bridge to a mid-way support and then a platform was where we started. A 4x4 pressure-treated post holds the rectangular 1" thick base under the square cat hut, which sports an arch door opening on the side and a rectangular door on the front with a moon shape cut out of the back. The fourth side is solid. Three ornate wooden shelf brackets were attached to the post to hold three 12x6 pieces of the 1x6 cedar board to be used as spiral stairs by the cats to climb the post. Two pressure-treated shelf support brackets were placed under the front and back of the platform.
The hut boasts a small deck out front, which has a wooden railing made out of decorative mini baluster. The floor of the hut was attached to the post with four 3" screws before the roof went on. A 18"-long piece of 1x6 spruce was screwed to the base of the post and then that 'foot' was screwed to the deck for support. The hut was still quite wobbly; two supports were attached horizontally from the cage frame to the 4x4 post, one on either side for stability.

The roof panels were made from scrap exterior plywood, and tar paper while cedar shingles were used to finish the roof. Pieces of 1x1 material 8" long were used to aid in attaching the roof peaks together, and to the hut walls. We first screwed the wood pieces to the top outer sides of the walls, giving us more wood to screw the material to.

Hut on a Pole – To give their cats a place to lie down inside, Drysdale and Mulholland built a medium-sized hut with small balcony. This hut was placed on top of a 4x4 post and some bracing was added to the underside to stabilize it.

Suspension bridge

The suspension bridge allows the cats to access the hut. It's made of 1x6 cedar boards cut into 1-1/4 long strips. Running the grain lengthwise would have been stronger, but the parts have held up well. Each piece was sanded on the belt/disc sander to slightly round all edges. On the drill press we drilled 3/8" diameter holes, 1-1/2" in from each end, and 3/8" diameter clear PVC coated clothesline wire went through the holes nicely and through brown beads to space out the rungs of the bridge.
The bridge is supported half way along its length by a 2x2 that runs under it and attaches to the horizontal 2x4s of the cage frame on either side. The bridge rung is screwed to the support with 2" screws, and 7-1/2" long 2x2 wood posts fashioned to hold the rope are positioned on either side of the bridge are attached to that support. The same sized posts were placed at the far end on the perch platform. The rope was fed through the 1/2" holes and knotted on the far ends, as well as either side of the middle supports. The bridge is bolted to each perch on the underside with 2"-long bolts, and metal crimping tubes were placed on the long ends of the clothesline wire and cut short. The perch is 1" plywood and is 18" x 14". We covered it with shag artificial turf. The inside of the cat hut floor has outdoor carpeting glued down.
This provides the cats a scratching post in the enclosure as well as a long vertical climb for exercise. When the cats reach the top they are rewarded with the highest perch in the enclosure. The bridge provides an unstable usage scenario to challenge the cats when they wish to explore. Winds make this even more challenging.

Bridge Building – A 2x6 was cut into many short lengths, then they were drilled out to accept a coated clothes line. Bridges of just about any length can be made this way.
Fix the Ends – A pair of nuts and bolts secure the ends of the bridge in place.

Triangular cat cubby and shady deck

We used more sheet stock for the shelves inside the triangle, and for the divider on the lower shelf.  A base deck was constructed by ripping the rough-cut 1x6 spruce into 2-7/8" wide strips by 28" long and spacing them out evenly and attaching them to the sides of the 13-1/8" 2x2 supports. The 13" x 25" lower shelf sits on four 7-1/2" long 2x2 legs, which were screwed to the base deck boards and to the shelf.
The roof was made with more sheet stock, tar paper and cedar shingles. We attached the shingles with the #6 x 1/2" screws and glued the top layer on so no screws are visible. The outdoor carpet was cut, glued into the 3 cubby holes. The back of the triangle was filled in with cedar boards cut to fit the 'A' shape.
Strips of pine, 1x1, were screwed to the underside of the back of the roof to attach the thin cedar boards to. They are set in so the cedar boards are flush with the back of the roof. This provides the cats with privacy, shelter and separate hiding spots from the other cats or outdoor threats.

Ramps to perches

Longer pieces of 1x6 cedar were used for the ramps. Treads/rungs were made for the ramps by cutting thin pieces of cedar and attaching them to the top surface of the ramps, 6" apart. A 12" x 12" piece of plywood serves as the top perch at the peak between the two ramps, and a 12" x 9" piece of plywood is the perch on the right side. A 9"-long piece of 2x4 supports the bottom of the ramp on the left because it came close to a stair on the 4x4 post of the cat hut. The perches have outdoor carpeting cut to fit the tops of the perches. All perches are screwed to horizontal 2x4s.

Ramp it Up – Simple wood ramps, with cleats attached to their faces, provide solid access to many areas of the play structure. They are also very easy to build.

Poplar climbing branch

A 6' long, 5" diameter poplar branch is supported at one end by sitting on top of a horizontal 2x4 support. It's screwed in place with a 5" x #8 screw. The left end is screwed to a stud in the front wall with two 7" x #8 screws. It's oriented on a slight diagonal from front to back of the cage. This provides a chance for the cats to work on their balance. Even Bart, our most clumsy cat, can use this.
After our cats have used their new catio for a while now I'm realizing we might have built it higher than necessary, as they very rarely use the top section. Kittens might be more apt to explore though.
Our friends think the new addition is totally over the top, but we're really glad we put the effort in and built them a large enclosure. The cats really love their new outdoor space and spend a lot of time relaxing and playing in it.

Bring in the Outside – Drysdale and Mulholland included a medium-sized section from a dead tree so the cats could climb on it. There are probably many items in the natural world that cats would love to play on.
Lots of Variety – For humans, variety is the spice of life, and that saying probably goes for cats too. Including objects to climb, lie and walk on all provide a great enclosure for your furry friend.

Kim and Terry live on a small hobby farm near Trenton, Ontario with their five cats, two horses, four chickens, a dog and a koi pond. They're always tackling some sort of project together.

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